Agentic Visual AI for Production Line Monitoring
24/7 real-time visibility into production and packaging issues that traditional systems miss
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Bring Continuous Vision to Every Production Line
Real-time visibility for every machine, process, and operator, without adding new physical sensors.
Low Touch
Setup in hours, no line stoppage.
Expert-Built
Created by your teams, no AI skills required.
High Impact
Fast root cause insights and measurable OEE improvement.
Built by Your Shopfloor Experts Within Days, No AI Skills Required
Expert-guided Root Cause Analysis (RCA), combining the system's domain troubleshooting knowledge with actual operational data to deliver actionable insights, reduce downtime, and significantly increase OEE.
Visibility Hub
Visual Agents monitor the line in real time, trigger alerts, and guide operator actions. Managers instantly see the impact on OEE, downtime, and throughput.
Agent Builder
Shopfloor Experts define what to monitor using plain language; it instantly creates a Visual Agent, backfills history, and refines accuracy - built effortlessly by your team or with our support.
Turning Visibility into Measurable Value
Millions
in potential cost savings from OEE improvement by preventing micro-stoppages and process drifts before they escalate.
Days
Hours
dramatically shortening time to value with low-touch visual agents that backfill historical data from day one.
Up to 90%
faster root cause analysis, combining real-time vision with expert-guided insights.
"With dataspan.ai, we reduced defect detection errors by 87–92% across our product lines. The solution has saved us over $1M annually while eliminating production downtimes."
Quality Assurance Manager
Fortune 500 Medical Devices Manufacturer
Case Studies
Quality Assurance
Leading Snacks Manufacturer
Challenge
Frequent misaligned bags caused jams in the packaging line, triggering unplanned stops and wasted material.
Results
18% higher uptime
$55K monthly savings in lost productivity
Solution
dataspan.ai deployed visual AI agents to detect alignment drifts before stoppages, preventing jams in real time.
Leading Tea Packaging Producer
Challenge
Irregular carton feeds led to skewed tea boxes and repeated stoppages during case erection.
Results
12% downtime reduction
Consistent packaging quality across shifts
Solution
Visual agents monitored carton flow and suction grip performance, alerting operators before jams occurred.
Global Dairy Producer
Challenge
Changeover errors during yogurt cup sealing caused repeated product waste and line restarts.
Results
30% reduction in start-up waste
10% increase in OEE within two weeks
Solution
Automated visual validation during each setup, flagging incorrect parameters before production began.
Multinational Beverage Bottler
Challenge
Cap feeders suffered from vacuum drift, leading to missed placements and slowdowns on high-speed lines.
Results
15% higher throughput
40% fewer manual interventions
Solution
Visual agents continuously tracked suction patterns, identifying anomalies before accuracy was lost.
What dataspan.ai can do for you
Operations & Maintenance Leaders
Reduce unplanned downtime hours with early anomaly detection.
Extend mean time between failures (MTBF) by spotting drifts before breakdowns.
Improve line throughput with actionable alerts and automated remedies.
Plant Managers
Improve OEE by reducing unplanned downtime and boosting throughput.
Cut scrap rate and increase first-pass yield with accurate, actionable insights.
Protect margins by lowering cost per unit and preventing recalls.
Quality Assurance Leaders
Catch more defects and reduce false rejects with human-in-the-loop accuracy.
Prevent costly recalls and improve compliance traceability.
Free inspectors from repetitive tasks and expand coverage to new use cases.
AI Leaders
Instantly improve your models without changing your training process.
Deploy models faster by reducing the wait time for data teams to deliver training data.
De-risk your AI investment with highly accurate GenAI tech.
Visual AI Agents, Built for the Factory Floor
Empower your shopfloor experts with always-on vision that detects drifts, jams, and inefficiencies - boosting uptime, quality, and OEE.
