GenAI Vision Systems, Built for the Factory Floor.
Vision systems co-created with your factory experts within days, no AI skills required.
AI Vision in Days, Not Months
Turn downtime, scrap, and recalls into measurable ROI with GenAI-powered vision that leverages your factory expertise.
Low Touch
Setup in hours, no line stoppage.
Expert-Friendly
Designed for factory teams, no AI skills needed.
High Value
High accuracy levels with continuous improvement.
Let GenAI See What Other AI Vision Systems Miss
Go beyond scripted vision systems with adaptive GenAI that detects, learns, and acts; uncovering defects, drifts, and hidden issues no traditional model can.
AI That Learns From the People Who Know the Line Best
Up to 90%
reduction in error rate compared to other deep-learning methods.
Years
Days
dramatically shortening time to value.
Millions
in potential cost savings on recalls, machine downtime, and manual inspection.
"With dataspan.ai, we reduced defect detection errors by 87–92% across our product lines. The solution has saved us over $1M annually while eliminating production downtimes."
Quality Assurance Manager
Fortune 500 Medical Devices Manufacturer
Case Studies
Quality Assurance
Leading medical devices manufacturer
Challenge
Rare stent defects required manual inspection, leading to production delays and recall risks.
Results
92% error reduction
Savings in machine downtime.
Solution
dataspan.ai simulated rare defect scenarios, enabling robust automated inspections.
Leading food & beverage producer
Challenge
Misaligned bags caused gripper misses and repeated stops. Case erector went inactive frequently with no clear root cause.
Results
Earlier warnings and fewer stops, improved OEE, and a reusable alert playbook.
Achieved without PLC integration.
Solution
No-touch cameras became virtual sensors (alignment, units per minute, active/inactive, feeder levels). An agentic co-pilot flagged a repeatable pre-fault pattern and created a real-time flap-angle alert with operator guidance.
Leading train operator
Challenge
Only 50 fractured wheel images out of millions hindered model training, causing high false positives and derailment risks.
Results
12% higher accuracy
Millions in annual savings through enhanced predictive maintenance.
Solution
dataspan.ai generated 5,000 high-variance GenAI images in just a few days, optimizing automated visual inspection model accuracy under real-world conditions.
Fortune 500 battery manufacturer
Challenge
Manual CT scan inspections became costly and error-prone after a major battery recall.
Results
Significant cost savings and uninterrupted production.
Solution
dataspan.ai augmented the CT scan datasets with GenAI data, improving model reliability and recall prevention.
Fortune 500 PCB manufacturer
Challenge
High variability overwhelmed defect detection models, risking delays and costly manual checks.
Results
87% error reduction
Solution
Dataspan.ai produced diverse GenAI defect data, boosting model performance.
What dataspan.ai can do for you
Quality Assurance Leaders
Catch more defects and reduce false rejects with human-in-the-loop accuracy.
Prevent costly recalls and improve compliance traceability.
Free inspectors from repetitive tasks and expand coverage to new use cases.
Operations & Maintenance Leaders
Reduce unplanned downtime hours with early anomaly detection.
Extend mean time between failures (MTBF) by spotting drifts before breakdowns.
Improve line throughput with actionable alerts and automated remedies.
Plant Managers
Improve OEE by reducing unplanned downtime and boosting throughput.
Cut scrap rate and increase first-pass yield with accurate, actionable insights.
Protect margins by lowering cost per unit and preventing recalls.
AI Leaders
Instantly improve your models without changing your training process.
Deploy models faster by reducing the wait time for data teams to deliver training data.
De-risk your AI investment with highly accurate GenAI tech.
Computer Vision Teams
Eliminate the costs of collecting and labeling additional defect data.
Enhance your model performance by augmenting your existing dataset with GenAI data.
Enable engineers to focus on complex tasks, while empowering non-AI roles to optimize models with GenAI data.
GenAI-Powered Visual, Built for the Factory Floor
Upskill your factory experts with AI that sees beyond defects — delivering higher accuracy and actionable insights across quality, maintenance, and operations.
